Production Processes

Steps In Production

 

Retrieve Plastic ChipsWeighing Dye and chemicalsResin Mixer & Dryer
Step 1Step 2Step 3
Retrieving appropriate type of high quality plastic chips based on customers' orders.
Based on the color that our customer specified, our lab technician prepares the dyestuff and chemical, ready for production. We currently produce more than 150 distinctive colors of monofilaments.
Special treatments might be required for certain types of chips before being used. Dyestuff and chemicals are then professionally mixed with the chips.
High Capacity ExtrudersHigh-power RollersDrying Oven
Step 4Step 5Step 6
Plastic chips are melted through the extruder(s) and quickly cooled. Temperature control is essential for producing high quality monofilaments.
Raw monofilaments need to go though several heaters and steam chambers. Rollers are used to stretch these filaments to specified diameter and to bring out their transparency and strength.
After going through chemical treatments, monofilaments are brought to ovens for drying.
Wrapping MonofilamentsCutting Wrapped MonofilamentsQC Inspection
Step 7Step 8Step 9
Manually combed monofilaments are then sent for wrapping using materials (e.g. PVC) specified by our customers.
Wrapped monofilaments are cut into specified length.
Before packaging, our QC personnel inspect the product quality with state-of-art computer systems in our laboratory. This is to ensure the products bear extraordinery quality under the name of K.R. Plastic Industries Co., Ltd.
Final PackagingTruck Loading 
Step 10Step 11
The end products are packaged by grouping them by colors and lengths as required by the customers.
Finally, our products are loaded onto trucks. Most of them are sent to ports for export.


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